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Lessons Learned:
How to Prevent Rollovers

NEWS FLASH — A truck carrying hazardous materials on I-99 overturned on the westbound ramp to Kona, Hawaii...How many times have you heard a report like this on the radio and held your breath hoping it wasn’t one of your fleet’s vehicles!

The good news is that rollovers can be prevented! Drivers must be educated in the factors that contribute to rollovers and trained in how to prevent them.

Driver Training
Start by training your drivers in the four important factors that contribute to vehicle stability. These are:

  1. Vehicle Center Of Gravity — The height of a vehicle’s center of gravity and the length of the wheel base determine the vehicle’s stability. Picture a vertical line that shifts to the right or left as the vehicle rounds curves or travels on a banked roadway. A rollover occurs when this imaginary line passes outside the vehicle’s wheel base.
  2. Radius Of Curves And Slope Of Roadways — Both are important because they generate a centrifugal force that acts sideways from the center of gravity. The centrifugal force increases the angle of the aforementioned vertical line from the center of gravity, thereby decreasing vehicle stability.
  3. Load Security — Improperly secured loads can change a vehicle’s center of gravity and its stability. Bulk tank trucks are inherently less secure because fluids can surge when trucks brake or round curves, thereby altering the center of gravity. However, a vehicle loaded with building materials (i.e., stacked lumber) will have a similar high center of gravity.
  4. Vehicle Speed — This is probably the most important factor contributing to vehicle instability because it magnifies problems presented by the other three factors. As the vehicle’s speed increases, the centrifugal force increases in an amount equal to the square of the vehicle’s speed. Faster speeds also result in decreased driver response times. Speed is the factor over which the driver can exercise the most control.

When maneuvering through curves or sudden traffic situations, a vehicle with a high center of gravity can easily turn over. Speed is even more important when the movement of the liquid is “in phase” with the vehicle’s maneuver. If the liquid is on one side during the first curve, then shifts to the other side during the next curve, the liquid is positioned to shift back to the first side with four times the side force it had during the initial curve. A sudden evasive maneuver has not only three forces, but it combines the side force with the forward liquid surge that results in a great lift of the vehicle from the roadway — and the potential for a rollover.

What Can The Individual Driver Do?

Fortunately, every driver can take six basic steps to prevent or minimize the potential for rollovers. Make these steps a company policy and train your drivers on them. Retraining and reinforcement of these steps will show how important safety is to your company:

  1. Adjust the vehicle speed to allow a “Speed Cushion” for maneuvering (at least 10 MPH below the posted speed limit is recommended) when approaching a curve.
  2. Slow down and downshift early. Don’t shift in the curve.
  3. Look at both the speed limit sign and your speedometer to ensure that your vehicle is below the posted speed.
  4. Don’t rely on a “seat of the pants” sense to judge speed and vehicle maneuverability. New suspensions and chassis set-ups give a false sense of control.
  5. Slowly accelerate out of the curve.
  6. Maintain a “Space Cushion” (distance between your vehicle and other traffic) so that you have a safe maneuvering speed necessitated by your misjudgment, weather and road conditions, and poor driving by other motorists.

Remember, driver education and accident prevention are necessary to avoid loss of life, serious employee injury and costly spill response scenarios.

XL Environmental • Risk Control Division • 505 Eagleview Boulevard, PO Box 636, Exton, PA 19341 • Phone: 800-327-1414 • Fax: 610-458-7285 • xlenvironmental.com

 
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